Industry best practice manual for water quality management and sterilisation on-farm

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  4. Troubleshooting water quality problems
  5. Shed issues: scale build-up

Shed issues: scale build-up

Table 39. Troubleshooting scale build-up

Operational monitoring
ParameterTarget criteriaCritical limitsMonitoring method
Hardness0–100mg/LScale build-up

Drinker blockages

Coolers clogged with mineral build-up
Online, continuous flow and pH.

Regular monitoring with an on-farm test strip.

Laboratory analysis.

Visual inspection of water pipes and drinkers.

Appropriate electronic or hard copy monitoring records.
Calcium0–60mg/L
Magnesium0–14mg/L
Sulphates0–40mg/L
Iron0–0.20mg/L
Manganese0–0.01mg/L
Corrective action

Breaches in critical limits or target criteria should result in any of the operating procedures below as necessary:
  • An acid treatment should be conducted.
  • Water lines should be flushed more regularly.
  • Water could be acidified.
  • For iron, manganese and sulphates scale an oxidation pre-treatment should be used.
  • For low to moderate scale, an electronic descaler could be used.
  • Iron exchange could be used for moderate to high scale.
  • Reverse osmosis could be used for high scale.
  • Verification

  • Calibration and maintenance of equipment
  • Drinking water quality monitoring
  • Increase the frequency of monitoring
  • Satisfactory production
  • Evaluation and audit
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