Industry best practice manual for water quality management and sterilisation on-farm

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Pre-treatment: general filter issues

Table 31. Troubleshooting general filter issues

Probable causesPreventive measuresChecking preventive measuresCorrective action
What to checkSigns that action is needed
Observation: Rapid increase in head loss and short filter runs

Possible hazards: Reduced efficacy of pre-treatment
Incoming water too dirtyMonitor effectiveness of pre-treatmentWater pressure
Water flow
Increase in head lossInstall or improve pre-treatment.
Consider putting a coarse cartridge filter upstream.
Observation: One filter blocking much earlier than the others

Possible hazards: Reduced efficacy of pre-treatment
Excessive flows to an individual filterMonitor effectiveness of pre-treatmentColour
Water flow
One filter needs replacing sooner than othersThe flow split may need better control.
Observation: Spikes in filtered water turbidity during a filter run

Possible hazards: Reduced efficacy of pre-treatment
Sudden changes in flow rate to a filter or filters are causing them to unload, particularly where high pressures are allowed to build-upMonitor effectiveness of pre-treatmentColour
Turbidity
Filter unloading, i.e. releasing organic matterLook for causes of sudden changes in the flow to the filters.
Observation: Flow declining and possible increase in treated water turbidity

Possible hazards: Reduced efficacy of pre-treatment
Changing cartridges too lateChange cartridges more regularlyFlow
Pressure
Pressure is highIs the pressure differential being checked regularly enough?
Observation: High filtered water turbidity

Possible hazards: Reduced efficacy of pre-treatment
Cartridge pores too largeSmaller cartridge poresColour
Turbidity
Turbidity and colour are high after filterInvestigate reducing the cartridge pore size or changing from a nominal size to an absolute size.
Cartridge starting to unloadReplace cartridge regularlyColour
Turbidity
Turbidity and colour are high after filterReplace cartridge.
Ruptured cartridgeEnsure upstream pressure is not too high.
Ensure cartridge is not damaged before installation.
Colour
Turbidity
Turbidity and colour are high after filterReplace cartridge
Observation: Initial pressure differential is low

Possible hazards: Reduced efficacy of pre-treatment
Cartridge is not sitting on the seal properlyEnsure the filter is fitted properlyWater flow
Water pressure
Water pressure lowRefit cartridge
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